THE challenge
Growing output dependencies on packed final product facilities, driven by heightened seasonal demand, prevented the client from attaining the targeted vehicle loading capacity within a 24-hour cycle.
This led to a significant deterioration in service delivery standards for external-facing Clients
THE SOLUTION
- Real-time control charting was implemented to monitor vehicle loading outputs within the desired and capable range.
- The facility layout underwent enhancements to optimize the flow of people, materials, and loading vehicles throughout the facility.
- Loading zones were set up to facilitate simultaneous loading of multiple vehicles.
- An advanced vehicle scheduling system was implemented to reserve loading slots in advance.
- This allowed the operation to efficiently pick and prepare products before the Client collection vehicle arrived.
- Material grades were rearranged in the warehouse, prioritized from slow-moving to fast-moving goods.
Expertise Applied
THE RESULT
Throughput Improvement
0
%
Throughput capability improvement
0
%
Cycle time reduction
0
%
realtime
Load Planning Visibility
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