THE challenge
Our client operated multiple decentralized materials management facilities in close proximity, leading to duplication, inefficiencies, and high operating costs. The lack of coordination and standardization resulted in increased working capital, poor service levels, and hindered spares availability for downstream maintenance and production.
THE SOLUTION
HybridFuzion delivered clarity and direction by executing a large-scale facility and materials consolidation strategy, transforming regional materials management facilities.
We successfully centralized 15,664 SKUs, 190,000 annual transactional flows, and 117 personnel from multiple regional facilities into a single, highly efficient warehouse operations.
Key components of our solution included:
- Large-Scale Strategic Consolidation: We implemented a complex consolidation plan, merging operations and resources into a centralized, optimized warehouse.
- Enhanced Warehouse Management System (WMS):We improved WMS capabilities, enabling system-driven kitting and staging, and seamlessly integrating with SAP Plant Maintenance Work Orders.
- Advanced Infrastructure Upgrade: We upgraded the physical infrastructure, installing Vertical Storage Units (VSUs) integrated with SAP Extended Warehouse Management (EWM), maximizing storage density and retrieval efficiency.
Expertise Applied
THE RESULT
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